Programmer for Dyeing Machine for Semi Automatic Operation

The Programmer for Dyeing Machine for Semi Automatic Operation is widely used to control the rate of rise and fall during the process of thermoregulation. These programmers possess high level of accuracy and are acclaimed for their durable standards and rugged construction. In order to offer a user-friendly programmer, it is incorporated with various easy to understand and operate mechanisms. Being semi automatic, these programmers also eliminate errors associated with manual operations. By installing these programmers one can avoid any sort of uneven dyeing or allied problems.

Exclusive Features :

• Time temperature profile (ramp& soak) for controlling the rate of rise & fall during thermoregulation also hold time
• Automatic operation of heating ,cooling, pressurization and depressurization
• Feather touch keypad for easy operation and flexible programming
• 25 recipe with 16 step each can be permanently stored
• Seven segment display

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Programmer for Dyeing Machine for Partly Automatic Operation is ideally used for automatic operation of the main vessel. These programmers are designed and developed by engineers as per universally accepted norms, which elaborate in their user-friendly interface and convenient operations. The range of programmers has 16*2 LCD display that shows message commands in simple English language. An additional benefit of these programmers is that these increase the working efficiency of machine, hence optimizing dyeing energy as well as time.

Exclusive Features :

• Suitable for automatic operation of the main vessel (only main vessel or kier)
• Automatic function of filling main vessel drain main vessel &rinsing using level switches
• Time temperature profile (ramp& soak)for controlling the rate of rise & fall during thermoregulation also hold time
• Pressurization& depressurization of main vessel (kier)
• Operator call with message (load, unload, check ph prepare tank, add chemicals, add dyes etc)
• 16*2 lcd display with simple english message command for easy understanding for operator
• 1rtd +8 digital input +8 digital output(standard configuration) expandable to 32 di & 32 do
• 35 recipe of 99 step each can be permanently stored
• 2 analog input card can be expanded (4 to 20 ma ) for level transmitter instead of level switches (optional)
• 2 analog output card can be expanded (0 to 10vdc or 4 to 20 ma ) for pump & inside winch speed control (optional)
• Separate individual card for digital input, digital output and expandable analog input & analog output
• Special card for filling main vessel with flow meter for precipice batching of water (optional)

Programmers for Dyeing Machine for Fully Automatic Operation eliminate any kind of manual error related to the dyeing process. These easy-to-operate programmers are suitable to be installed in dyeing machines as the production capacity is significantly increased by their fully automatic mechanism. In addition to this, these products display temperature, time, gradient and others on 20*4 LCD screen that can be easily be understood by the operator. Programmers also have 4 analog input cards that can be expanded up to 4 to 20 ma, as per the end users' specific requirements.

Exclusive Features :

• Suitable for automatic operation of the main vessel (only main vessel or kier) as well as color tanks
• Automatic function of filling main vessel drain main vessel &rinsing using level switches
• Automatic function of color tank like fill ct, drain ct, mv to ct, ct to mv(inject ct) ,dosing ct etc.
• Time temperature profile (ramp& soak)for controlling the rate of rise & fall during thermoregulation also hold time
• Pressurization& depressurization of main vessel (kier)
• Operator call with message (load, unload, check ph prepare tank, add chemicals, add dyes etc)
• 20*4 lcd display with simple english message command for easy understanding for operator
• 1rtd +8 digital input +16 digital output(standard configuration) expandable to 64 di&64do
• 35 recipe of 99 step each can be permanently stored
• 4analog input card can be expanded (4 to 20 ma ) for level transmitter instead of level switches (optional)
• 4analog output card can be expanded (0 to 10vdc or 4 to 20 ma ) for pump & inside winch speed control(optional)
• Separate individual card for digital inputs, digital outputs and expandable analog inputs & analog outputs
• Special card for filling main vessel with flow meter for precipice batching of water (optional)

Controllers for Dyeing Machine Control are equipped with robust operating system, ideal for industrial applications. These controllers use parallel programming, which results in the reduced process time. Advanced panels of these controllers have separate mcbs, inverter, choke, spacious panel and several excellent features, thus, enhancing their efficiency. Besides, for safety purposes, these controllers are equipped with limit switches, separate pressure switches, air inlet pressure failure alarm, stand-by extra temperature controller and alarms for over pressure as well as over temperature.

Exclusive Features :

• Touch screen controllers with windows ce : robust operating system tailored for industrial applications sedo-treepoint (make)
• Reducing the process time by using parallel programming instead of sequential programming
• Logging of temperature curve,functions,alarms & visualization of process on controller
• Support of multi language more then 10
• Internet technology(integrated web server) for remote access from any pc in the plant network via microsoft internet explorer
• USB interface : for in expensive devices like memory keys (copy/save programs) and other pc peripherals
• Ethernet tcp/ip network :link to central system & other dye house system(optional)
• Storage of a virtually unlimited number of dyeing programs
• Possible to integration with chemical dispensing &dye kitchen (optional)
• Also can provide mini or central supervisory& monitoring system for multiple machine as per customer requirements (optional)

Process Features :

• In the filling process keeping the liquor ratio constant for the whole batch using electromagnetic flow meter and differential pressure type level transmitter
• Exact temp gradient control using modulating control valves with electronuematic positioner
• Programmable automated dosing of dyes & chemicals with different curves (linear, progressive &degressive)
• Also possible under ht condition (using metering pump ,inverter &analog level sensor) (optional)
• Differential pressure control using main pump inverter& dp pressure sensor (optional)
• Seam detector for seam catching ,cycle time study & circulation control (optional)
• Rinsing different type (counter,time,interval,oscillation) as per use requirement
• 3 different fill valve (soft, cold ,hot) & 3 drain user selectable
• Jet washing system for washing main vessel (kier) without filling the whole vessel gives good amount of water &energy saving
• Adding 1 stock tank+ 1additional tank can reduce the process time & energy with parallel programming function (optional)
• Power drain for fast draining of the main vessel(kier) using main pump(optional)
• Combined rinsing & cooling facility for main vessel (optional)
• On line ph-tds indication & control system(optional)

Panel Features :

• Separate mcbs for all motor & control
• Separate inverter for mainpump, inside winch, platting, dosing etc.
• Separate choke for each inverter
• Spacious panel for easy working and maintaining
• All electrical accessories standard make
• Schneider make (switchgears, mcbs, pushbuttons, selector switches),
• Lapp make (power cable & screen cable ,lugs)
• Phoenix make (connectors)
• Honeywell make (control relays &limit switches)
• Hensel make (pushbutton stations)
• Control transformer for 230 vac control
• 2 separate 24vdc smps for plc and other controls
• Inside winch & main pump speed indicator on the main push button station with speed control facility for easy operation for the operator
• Led indicators for all valves and motors for easy diagnosis of its on / off
• Entanglement annunciating device by monitoring the inside winch motor current continuously and giving an alarm in abnormal condition

Safety Features :

• Limit switches for filter& door
• Separate pressure switches for overpressure alarm depressurization of main vessel(kier)
• Air inlet pressure failure alarm
• Stand by extra temperature controller
• On operation possible in pressurization mode that can create any hazard to operator or staff
• Tower lamp for indication of operator call, alarm, running for operator visible from distance
• Over pressure alarms hotter
• Over temperature alarms

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